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Custom shirt order process from sample review to bulk production

Custom Shirt Order Process

A simple factory process for sampling, bulk production, inspection, packing, and delivery.

  • ✓ Samples can start from 1 piece
  • ✓ Most samples take 7–10 days
  • ✓ Common bulk orders take 20–25 days

What This Page Covers

This page shows how a custom shirt order moves from first details to finished goods. It also helps buyers prepare the right files before sampling.

Custom shirt requirement review

Requirements

We review the shirt style, fabric, size chart, logo method, packing needs, and delivery target.

Custom shirt sample confirmation

Sampling

The sample confirms fit, fabric feel, logo position, sewing details, and finishing before bulk production.

Bulk custom shirt production

Production

Bulk shirts follow the approved sample, confirmed size chart, artwork, trims, labels, and packing notes.

Custom shirt packing and delivery

Delivery

We support size sorting, polybags, carton marks, and shipping plans for US and European buyers.

Custom Shirt Orders in 6 Steps

Each step keeps the order clear. We confirm key details early to reduce mistakes and keep bulk production close to the approved sample.

01

Send Your Shirt Details

Send your tech pack, reference shirt, artwork, size chart, fabric idea, quantity, and packing request. If some details are missing, we can help organize them before sampling.

  • Shirt style and fit
  • Fabric and color
  • Logo and label files
02

Review Specs and Quote

We check fabric availability, construction, logo method, size ratio, packing, and lead time. The quote is based on the real production details.

  • Fabric cost and usage
  • Logo and trim cost
  • Sample and bulk lead time
03

Make the Sample

We make the sample after fabric, artwork, and measurements are confirmed. Most samples take about 7–10 working days.

  • Fit and measurement check
  • Logo placement review
  • Sewing and finishing check
04

Confirm Bulk Details

After sample approval, we confirm the size chart, fabric, color, logo files, labels, packing method, and carton marks.

  • Approved sample standard
  • Final size breakdown
  • Final packing instructions
05

Start Bulk Production

Bulk production includes fabric preparation, cutting, sewing, logo work, trimming, ironing, measurement checks, and final inspection.

  • Cutting and sewing control
  • Inline quality checks
  • Final finishing review
06

Pack and Ship

Finished shirts can be packed by size, color, department, store, or program. Shipping can be arranged by express, air, sea, or door-to-door service.

  • Individual polybags
  • Size stickers and carton marks
  • Export shipping support
Custom shirt sample review before bulk production

Why Sampling Matters

The approved sample becomes the bulk production standard. Buyers can check fit, collar shape, stitching, button position, logo size, label placement, and finish before the full order starts.

Fit Check

Confirm chest, shoulder, sleeve, body length, and movement before size grading.

Logo Check

Review embroidery or print size, color, position, and backing before bulk work.

Fabric Check

Check hand feel, weight, color, transparency, stretch, and care needs.

Packing Check

Confirm labels, hang tags, polybags, size stickers, and carton marks.

What We Need Before Quoting

Clear details help us quote faster and avoid wrong assumptions. A full tech pack is helpful, but not required.

Product Details

Shirt type, fit, fabric, color, collar, cuff, pocket, button, placket, and any reference photo or sample.

Branding Details

Logo artwork, embroidery or print method, woven label, size label, hang tag, barcode, and packaging needs.

Order Details

Sample quantity, bulk quantity, size ratio, delivery country, shipping method, and target delivery date.

Production Control for Bulk Orders

Bulk production follows the approved sample and confirmed files. We check the details that affect fit, appearance, packing, and repeat orders.

Fabric Check

We check fabric quality, shade, shrinkage risk, and fabric direction before cutting.

Measurement Check

Key measurements are checked against the confirmed size chart during and after production.

Logo Check

We review logo size, color, placement, stitch density, print quality, and label position.

Packing Check

We check folding, polybags, size labels, carton marks, quantities, and packing list details.

Custom shirt packing and carton marking for delivery

Packing That Helps Distribution

Packing should match how the buyer receives and sorts the goods. For uniforms, retail orders, and multi-location deliveries, clear packing saves time after arrival.

Individual polybags by size or style
Size stickers for faster sorting
Carton marks by color, size, or program
Packing list support for warehouse receiving

Common Lead Times

Lead time depends on fabric availability, order quantity, artwork, trims, and shipping method. These ranges are for planning.

1 Piece

Sample MOQ

Many custom shirt projects can start with one sample piece.

7–10 Days

Sample Time

Most samples start after fabric, artwork, and measurements are confirmed.

20–25 Days

Bulk Production

Common bulk orders start after sample approval and final production confirmation.

Ready to Start a Custom Shirt Sample?

Send your tech pack, reference shirt, or basic idea. We will review the details and confirm what is needed before sampling.

Request a Quote

Frequently Asked Questions

Practical answers about samples, bulk production, packing, and delivery.

Yes. A reference shirt is enough to start. We can review the fit, fabric, collar, cuff, pocket, stitching, and finish, then prepare a sample plan.
Please share the shirt style, fabric idea, quantity, size range, logo method, label or packaging needs, delivery country, and any artwork or photos.
Yes. Many projects can start with one sample. This lets you check fit, fabric, logo placement, and sewing before placing a bulk order.
Most samples take about 7–10 working days after details are confirmed. Common bulk production takes about 20–25 days after sample approval.
We confirm the final size chart, quantity, fabric, color, logo files, trims, labels, packing method, and carton marks. Then bulk production starts.
The approved sample and confirmed files become the production standard. We check fabric, cutting, sewing, measurements, logo work, labels, finishing, and packing before shipment.
Yes. We can support woven labels, size labels, hang tags, barcode stickers, individual polybags, branded packaging, size sorting, and carton marks.